A coating partner that keeps the floor open to you.
We develop, pilot, and manufacture roll-to-roll coatings for entrepreneurs and product teams in Enfield, Connecticut. You're welcome at every run, from the first lab trial to 65-inch production.
What happens to your web on our production line
Every roll follows the same path. Grey is bare substrate; green is where your coating goes on.
Unwind
Films, foils, non-wovens, or paper come off a dual turret.
Corona
Surface treatment so your coating wets and bonds.
Web clean
Tacky rolls remove particles before coating.
Slot die
Precision-metered coating through a HEPA-filtered head.
Ovens
Four independent zones of air flotation drying.
UV cure
High-intensity curing for UV chemistries.
Laminate
Optional liner or wet lamination after coating.
Wind
Dual turret winding, ready for slitting or sheeting.
Equipment specifications
| Web width | 16–65 in | Dual turret unwind and winder with on-the-fly roll changes |
|---|---|---|
| Line speed | 6–200 ft/min | Cores 6, 10, and 16 in |
| Substrates | 0.5–20 mil | Films, foils, non-wovens, paper |
| Slot die coating | 16–64 in wide, 1–10,000 cP | 5 mL to 2.5 L/min; precision metering pumps, inline filtration and flowmeter, HEPA-filtered coater head |
| Drying ovens | 80 ft, 4 zones, 400 °F max | Air flotation and top impingement, 12 web temperature pyrometers, HEPA-filtered air |
| Corona treatment | 31 W/in, 65 in | |
| Web cleaning | Teknek tacky rolls, 48 in | |
| UV cure | 600 W/in, 70 in | Heraeus H bulbs |
| Lamination | 0.25–15 mil, 16–65 in | Single turret; wet lamination after coating |
| Winder | 1–20 mil, 16–65 in | Dual turret with on-the-fly roll changes |
| Mixing | 8 tanks, 5–200 gal | Propeller and high-shear blades |
| Support | Quality lab, development lab | Converting: slitting and sheeting |
| Web width | 4–13 in | Single turret unwind and winder, 3 or 6 in cores |
|---|---|---|
| Line speed | 1–10 ft/min | Suited to short development runs |
| Substrates | Films, foils, non-wovens, paper | |
| Coating methods | Slot die, gravure, three roll | Precision metering pumps with inline filtration |
| Fluids | 1–10,000 cP | Water, solvent, or 100% solids |
| Drying | 9–12 ft web path | Single zone with roller support |
| Treatment | Corona | |
| Lamination | Laminate unwind | Steel and rubber lamination rolls |
| Support | Mixing, labs, converting | Development and quality labs, purchasing, packaging, warehousing |
Need something outside these ranges? Ask our engineers. We adapt equipment regularly.
Start small. Scale in the same building.
Your process moves from the lab to the pilot line to production without changing partners, so what you learn at each step carries forward.
Development lab
Formulation, mixing, and hand draws backed by 30 years of coating know-how.
8 mixing tanks, 5–200 galPilot line
Prove your coating on a moving web with slot die, gravure, or three-roll coating before committing production time.
4–13 in wide, 1–10 ft/minPilot line specsProduction
Two 65-inch lines with three slot die stations in a clean production environment, plus slitting and sheeting.
16–65 in wide, up to 200 ft/minProduction line specsMarkets we coat for
From fuel cell membranes to paint protection film. Open a market to see the applications we've run.
Hydrogen economy
- Fuel cell membranes
- Hydrogen generation membranes
- AEM electrolysis membranes
- Catalyst-coated membranes (CCMs)
Battery
- Silicon and carbon nanotube anodes
- Cathodes
- Separators and coated separators
- Thermal and adhesive films
- Supercapacitor coated foil
Energy
- Perovskite photovoltaic
- Organic photovoltaic
- Photovoltaic backsheet
- Sustainable fuels
Environmental
- Carbon capture membranes
- Energy recovery membranes
Separations
- Separation membranes
- Filtration membranes
Electronics
- Printed circuit board
- Thermal materials
- Sensors and lenses
- Dielectric and conductive films
- Membrane switch and hardcoat
Optical and display
- Protective hardcoat
- Anti-glare
- Anti-microbial
- Anti-fouling for sensors
- Brightness enhancement film
Automotive
- Paint protection film
- Windshield protection film
- Anti-frost film
- Sensor films
- Elastomers, adhesives, thermal, and vibration
Medical
- Wound care PU films
- Medical adhesives
- Barrier and blister pack film
- Packaging films
Aerospace
- Flame retardant films
- Adhesives
Construction
- Moisture barrier films
- Window tint and energy films
Materials R&D
- Biopolymers and plastics
- Graphene and CNT
- Quantum dots
- Perovskites
- Nanomaterials
Why product developers choose Verico
Certified quality
Our quality management system is certified to ISO 9001:2015. Every project runs under documented procedures, with in-house quality and development labs.
An open process
Our facility is open to you at any point in the project. Join a run, review the data, and stay involved at whatever level suits you.
A clean facility
We keep the cleanest coating floor in the region, with HEPA-filtered air at the coater head and in the ovens.
Fast track to market
Our team works to get you from concept to completion as quickly as possible. Faster development saves money and gets you to market sooner.
Flexibility
Our engineers are often asked to find a different way to a common goal. We keep reinvesting in equipment and know-how so we can.
Product development
From chemical formulation through scale-up to full manufacturing, with 30 years of experience and our own labs behind it.
How a project works
Most projects follow these five steps. We'll tell you where yours fits after the first call.
Tell us about it
Send your substrate, chemistry, and target volumes through the form below.
NDA and review
We sign an NDA and our engineers review feasibility.
Lab trials
Formulation and hand-draw work in our development lab.
Pilot run
Prove the coating on a moving web at 4–13 in.
Production
Scale to 65 in with QC, slitting, and sheeting.
Latest news
Verico Technology is excited to attend the ClimateTech Summit at Greentown Labs in Boston Nov. 6th!
This year’s summit brings together some of the most innovative minds tackling one of the biggest challenges of our time...
Verico Technology is heading to PACK EXPO Las Vegas on Sept. 30th!
We're excited to connect with innovators and industry leaders at one of the premier events in packaging and manufacturing.
Verico Technology to exhibit at the Hydrogen Technology Expo North America in Houston, TX
We’re excited to announce that Verico Technology will be exhibiting at the Hydrogen Technology Expo North America in Houston, TX on June 25–26, 2025!
Start a coating project
Three short steps. A Verico engineer will reply within one business day.
Verico Technology, LLC230 Shaker Rd.
Enfield, CT 06082
- Phone
- (860) 871-1200
- Sales
- sales@vericotechnology.com
- Support
- support@vericotechnology.com
- About you
- Your project
- Details
Project details sent
Thanks. A Verico engineer will reply within one business day. For anything urgent, call (860) 871-1200.